Industrial Engineering & Mechanical Services
Turnkey erection, critical piping fabrication, pressure vessels, plant outage overhauls, and statutory IBR certification services.
Boiler Erection, Installation & Commissioning
Comprehensive erection and commissioning of utility, AFBC, CFBC, waste heat recovery, and package boilers up to 350 TPH under IBR standards.
- Qualified 6G welders (GTAW / SMAW) certified under IBR
- AFBC, CFBC, Pulverized Fuel & Biomass fired boilers
- High pressure drum lifting and precision positioning
- Statutory IBR Inspectorate inspection coordination & stamping
- Pre-commissioning chemical cleaning, alkali boil-out & steam blowing
High-Pressure Steam & Process Piping
Precision fabrication, stress relieving, and erection of critical high-pressure steam, feed water, and chemical piping systems under ASME B31.1 & B31.3.
- P91, P22, P11 Alloy Steel & Carbon Steel pipeline welding
- ASME B31.1 (Power Piping) & ASME B31.3 (Process Piping) compliance
- Post Weld Heat Treatment (PWHT) with localized induction heating
- Computerized pipe stress analysis & hanger alignment
- Hydrostatic pressure testing up to 300 Kg/cm²
Pressure Vessels, Heat Exchangers & Tanks
Design verification, shop & field fabrication, re-tubing, and certified hydro-testing of unfired pressure vessels, deaerators, and shell-and-tube exchangers.
- ASME Section VIII Div 1 & 2 compliant vessel engineering
- Condenser and heat exchanger bundle re-tubing & torque rolling
- Deaerator storage tanks and vacuum columns
- Corrosion-resistant cladding, weld overlays & passivation
- Third-party inspection support (LLOYDS, BVIS, TUV, EIL)
Annual Shutdown, Overhauling & R&M
Planned preventive maintenance, rapid-turnaround emergency shutdowns, boiler tube replacement, and turbine auxiliary overhaul.
- 24/7 Rapid response outage teams deployed pan-India
- Complete water-wall and platen superheater replacement
- Soot blower, ESP, damper, and ducting refurbishment
- Critical path Gantt schedule management with daily milestone reporting
- Zero Lost Time Injury (LTI) safety track record
Heavy Structural Steel Fabrication & Erection
Heavy industrial structures, boiler support frameworks, pipe racks, chimney flues, coal bunker galleries, and equipment access platforms.
- Boiler main support frames, tier structures & bracings
- Elevated high-density pipe racks and cable galleries
- Self-supporting industrial chimneys & flue gas ducts
- Blast cleaning to SA 2.5 and specialized epoxy/polyurethane coatings
- Precision 3D erection sequencing with heavy-lift crane logistics
NDT, Inspection & Statutory IBR Liaison
ASNT Level II / III Non-Destructive Testing, ultrasonic flaw detection, weld hardness testing, hydro-test documentation, and Chief Inspector of Boilers liaison.
- ASNT Level II / III certified Non-Destructive Testing
- Ultrasonic testing (UT), Magnetic Particle (MPI), Dye Penetrant (DPT)
- Pre-heating & Post-Weld Heat Treatment (PWHT) verification
- Residual Life Assessment (RLA) and metallurgical replicas
- Full liaison with State Chief Inspector of Boilers (IBR Form II & III)
Air Pollution Control Equipment
Fabrication and erection services for Air Pollution Control Equipment including Bag Filters, Electrostatic Precipitators (ESP), and Wet Scrubbers.
- Electrostatic Precipitator (ESP) casing, fields & hopper erection
- Pulse-jet bag filter fabrication & cage alignment
- Flue gas ducting, dampers & expansion bellows installation
- Centrifugal ID / FD fan mounting & precision dynamic balancing
- Wet scrubber columns & chemical-resistant lining integration
Refractory Work & Thermal Insulation
Refractory firebrick masonry, castable pouring, and industrial thermal insulation for high-temperature boilers and process equipment.
- Boiler combustion chamber & burner throat refractory lining
- Anchor welding (SS 304, 310) and ceramic fiber module installation
- Low-cement castable (LC) and insulating castable gunning/pouring
- Rockwool and ceramic wool insulation with aluminum sheet cladding
- Controlled heating and refractory dry-out scheduling
Full-Scope Single-Source Execution
From CAD isometric detailing and WPS/PQR procedure qualifications to on-site crane rigging and Chief Inspector of Boilers witness hydro-testing, we eliminate multi-vendor handoff delays.